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November 2020

Conversation with Chris Hardy

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Remind our readers what Cv International means to the wind-energy industry.

We approach the wind industry with innovative products that are ergonomic and focused on safety. When there is an issue, we provide a solution. When it comes to the high-pressure nitrogen servicing side of the wind industry, we are the standard.

Specifically, Cvi offers a variety of safe products to generate, boost pressure, store, and deliver nitrogen. Cvi’s WindKit is the “go-to” nitrogen delivery system for wind-farm service technicians. The WindKit efficiently interfaces with, supplies, and controls high-pressure nitrogen gas to today’s wind-turbine generators.

Speaking of the WindKit that you’re referring to, what makes the WindKit important to the wind technician?

Technicians use the WindKit up in the nacelle to service the accumulators, and our WindKits are lightweight, as well as ergonomic and safe. When you’re dealing with pressure that high, there needs to be a focus on safety. For us, it was safety first and then the actual ease of use for the customer.

Anything else in particular about the WindKits that you’d like to elaborate on?

When you’re headed up to heights like that, you want to feel secure with your equipment and the tools that you’re using. It’s easy to get them up there, but they’re also easy to use, and they get the job done once you’re up there. That’s what our products provide.

Safety is always of the upmost importance to a technician who’s often hundreds of meters above the ground. How do Cvi’s products help with those safety issues?

It starts with the quality of the products and the quality program that Cvi has in our manufacturing department. There’s a lot of thought about which components go into making these products. It’s designed in a way where safety comes first.

Specifically, it’s safer when it’s compared to what used to be used and with our products now. Technicians used to have to take up these giant steel cylinders that were 5,000 psi that weighed hundreds of pounds. They would take these up into the nacelle and maneuver those around to service the accumulators. Whereas ours are much lighter and much easier to maneuver up in the nacelle. Our cylinders are similar to a Scuba diving cylinder. They’re carbon fiber wound over aluminum, which makes them lightweight, tough and very easy to handle. They are also 4,500 psi, which allows the user to get a lot out of that cylinder.

Ergonomics can often be pushed to the side, but it is an essential part of the technicians’ overall safety as well. What have Cvi products done to ensure a tech’s long-term physical care is addressed in terms of ergonomics? How does the product help with that?

I’d say, first off, the design is lightweight and easy to maneuver. It’s a pretty simple product.

Because it’s lightweight and compact, it allows technicians to maneuver more freely inside the nacelle while servicing the accumulators. It also allows them to maneuver the WindKits easily.

How do the needs of Cvi’s customers drive your innovation?

We make decisions and measure their success based on how well it serves our customers. Cv International is mission-focused on delivering innovative solutions to our governmental, public-, and private-sector customers worldwide. In doing so, we help to ensure a safe, effective, and efficient work environment for those technicians using our equipment.

With Cvi, we speak to the technicians on the ground all the time. We listen to them, and we try to adapt with their needs. If we have an issue, we take it to our engineering department, and they help come up with a solution.

Did you have any specific examples you can discuss?

The accumulators, for instance, are made by many different companies around the world, and that means there are different types of connectors on these accumulators. So, someone will come to us and say, “We need this certain type of connector,” so I’ll take it to my engineering department. My engineering department will then work on coming up with the proper interface to help these technicians get their job done.

There was another instance where the technicians were wanting a way to support the cylinders in the WindKits once they were in the nacelle working. Basically, what we came up with, was a harness and a carabiner that allowed the technicians to hang the WindKit in the nacelle while they’re working.

How does this factor into Cvi’s ability to work with its customers?

It’s our knowledge of the industry and our ability to maneuver with our products and come up with innovative designs. We have the WindKit, but we also have our high-pressure nitrogen booster, which helps them utilize all of their purchased nitrogen from their storage tanks and then feeds it to our Safety Fill Station. That’s actually what’s in the shop on the ground. So basically, a customer will end up buying a bank of high-pressure cylinders from a company such as Airgas, for example. When they do that, we then supply them with a Booster and a Safety Fill Station, which allows them to fill the cylinders to high pressures in a safe manner quickly and efficiently.

What about this situation makes Cvi unique to the wind-energy industry?

As far as I know, CVI is the only one that can deal with this level of safety and do it efficiently.

We also constantly push ourselves to be our best; we focus on solutions, and we arrive every day inspired to make an impact through our talents, passion, and hard work.

More infocvintl.com

windtest north-america: Quality by any measure

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A wind facility has to jump through a lot of hoops before turbines start spinning and creating electricity. That’s why it’s important that an area is vetted, not only scientifically and environmentally, but also to ensure a new wind farm will be socially acceptable to the community it is joining.

That approval list can be long and daunting, but the experts behind windtest north-america inc. are there to verify that every aspect of a wind farm will be successful before the first turbine foundation even begins construction.

Precise measurement and testing of economic viability, site suitability, turbine performance, power quality, grid integration, stability, and security are crucial to the success of a project. Windtest north-america is capable of engaging at multiple points in the process including turbine manufacturers’ R&D, site selection, on-site operation, and power transfer to the grid. The company is able to provide this service for small wind turbines up to utility-scale operations.

Windtest north-america capabilities include turbine manufacturers’ R&D, site selection, on-site operation, and power transfer to the grid. (Courtesy: windtest north-america)

“We are a service provider, and we do the whole range of specialized measurements and testing for certification purposes,” said Jasmin Holzinger, vice president and chief operations officer at windtest north-america. “This includes, for example, mechanical loads and power performance measurements.”

German Roots

Windtest north-america is a subsidiary of windtest grevenbroich gmbh, based in Germany. After doing business with many wind-industry businesses in North America, Holzinger said the company decided to establish a permanent North American presence in Estherville, Iowa, in 2013 in order to better serve its customer base in the U.S. and Canada.

Being community-minded, one of the reasons the company set up base in Iowa is its centralized location to potential wind developments and its proximity to Iowa Lakes Community College, according to Holzinger.

The company’s mission is to help renewable energies grow and support global industries with its expertise. (Courtesy: windtest north-america)

“We have partnered with Iowa Lakes Community College because they offer one of the first programs acknowledged by the American Wind Energy Association for wind-turbine technicians,” she said.

That demand for local attention in the U.S. also played a hand in windtest’s decision to open an office in North America, according to Holzinger.

“Windtest Germany is accredited according to the IEC 17025,” she said. “And since we are a 100-percent subsidiary, we offer those services here in the United States as well, while being supervised by our mother company. We can do all the testing in the field so turbine prototypes can get their certifications.”

IECRE certified

Windtest grevenbroich gmbh is one of the few measurement organizations in the world that is certified by IECRE for four areas of competence and holds the MEASNET seal of conformity; windtest holds several national and international certifications and accreditations and is accredited in accordance with ISO/IEC 17025.

With its impressive arsenal of accreditations, part of what attracts customers to windtest north-america is the company’s ability to be flexible, according to Holzinger.

With its impressive arsenal of accreditations, part of what attracts customers to windtest north-america is the company’s flexibility. (Courtesy: windtest north-america)

“Our customers really appreciate our flexibility,” she said. “We have short ways of communication set up in our company, and this makes us really flexible where we can respond on short notice to the requests that customers have. And sometimes, they are really short notice. So, we can respond to that very well.”

Short-notice requests can be a challenge, but Holzinger stressed that windtest is always up for any challenge a customer may throw its way.

“We’re up for new challenges, and we usually take on all challenges,” she said. “We are honest with our customers and with our partners. When we say yes to a challenge, we pull together the most knowledgeable people that we have and come up with task plan.”

Community-minded

And when a wind project is planned near a populated area, it becomes part of windtest’s duties to ensure the project will cause as little disruption to the normal operations of a community as possible, according to Holzinger.

“We also do wind-potential and sound measurements,” she said. “Our measurements and reports document how loud a turbine is but also the sound impact of the turbines on the neighborhood. We also offer shadow impact analyses and site assessment reports.”

With its impressive arsenal of accreditations, part of what attracts customers to windtest north-america is the company’s flexibility. (Courtesy: windtest north-america)

With thorough assessments such as this, owner-operators will be equipped with the information they need to protect residents from excessive emissions, while complying with local rules to avoid a worst-case scenario of a turbine or wind-farm shutdown.

Helping renewables flourish

These services are not just important to windtest north-america’s clients, but to the future of renewable energy as well, according to Holzinger.

“Our mission is to help renewable energies grow and support global industries with our expertise,” she said. “In general, we also show sustainable actions in our daily work. As a small example, we try to buy local, and we want to support the area we are working in. We consider it our social responsibility. We try to make a positive impact on the local area where we’re located.”

And that includes offering the best quality of services to its customers, according to Holzinger.

“We also show this in our daily work with our motto: Quality by any measure,” she said. “For us, quality is one of our highest values because we offer accredited services. And even if customers do not request accredited services, our quality level is always high. We have a quality management system to enable us to pursue that route. This is one of our most important values besides trustful relationships and honesty with our customers externally — as well as internally with our employees. We want to be a fair and reliable partner.”

Working with communities

Working with communities is part of windtest north-america’s core responsibilities, and it is reflected throughout windtest north-america’s — and its parent company’s — actions in the 25 years of experience the companies have to offer, according to Holzinger.

“We see ourselves as one windtest group,” she said. “We are on different continents, and one has been in the market for a longer time, but we still see ourselves as a team and as a group. In general, looking at the 25 years there, one of the big things that windtest in Germany did was open up a wind test site in 1998 where a lot of new wind-turbine prototypes got tested and further developed. Our experts are also part of groups on the IEC committee. So, we really have our people out there and developing state-of-the-art guidelines. And we are looking at windtest north-america building a test site here in Iowa for small wind turbines as well as utility-scale turbines. We already have a 25-KW vertical axis wind turbine tested and measured here in Iowa.”

In addition, windtest north-america has a large development project with one of the biggest OEMs in the wind market, according to Holzinger.

“We’re part of a lot of development projects here in the U.S.,” she said.

Growing with the industry

As turbines continue to grow larger and become more energy efficient, Holzinger expects wind projects to grow more lucrative in areas that wouldn’t have been suitable for wind development only a few short years ago.

“The turbines are getting taller,” she said. “There’s already development in Europe of machines at 6 MW and more. And you can see the development here already. We’re talking more about wind turbines between 2 and 3 MW now. And when you look at the higher towers, you can get more wind in areas where there is usually not as much.”

Part of that growth will also involve the development of components to make it more efficient, according to Holzinger. This will include improving the aerodynamics and automation.

“As they get bigger, you need to improve the aerodynamics, and automation will probably be one of the key issues as well,” she said. “This could be in terms of more condition monitoring for smarter turbines that let you know upfront if there’s any damage indicators.”

Holzinger believes windtest north-america will be along for that innovative wave in wind development.

“I think we would be a good partner doing all those, especially in developing those measurement concepts, also for test benches,” she said. “We could be a good consultancy partner for such actions and development in order to support the industry when you have certain products or items and see how to make them more efficient or how they can be tested.”