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July 2015

Siemens Installs 7MW Offshore Prototype

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Only a few months after its sales launch at the EWEA Offshore trade show in Copenhagen, the new Siemens offshore flagship wind turbine of the type SWT-7.0-154 has now been installed as a prototype. The planned field-testing of the 7MW offshore turbine, installed onshore in Osterild, Denmark, mainly focuses on the upgraded generator and the enhanced electrical system. The majority of other components are equal to the proven technology of the Siemens SWT-6.0-154 – including the 154-meter rotor diameter. This latest edition of the D7 product platform can produce 32 million kWh of clean electricity under offshore wind conditions — enough energy to supply up to 7,000 households.

In May 2011, Siemens installed the first prototype of its direct drive offshore wind turbine, while in the meantime the direct drive wind turbine has become the benchmark in the offshore wind industry.

“The installation of the 7-MW version is an exciting step in its further development,” said Morten Rasmussen, head of technology at Siemens Wind Power and Renewables division. “Based on the reliable technology and supply chain of our 6MW machine, we have improved our flagship wind turbine with stronger permanent magnets, optimized generator segments and upgraded converter and transformer units. With only these minor changes, we expect to get it ready for serial production within only two years.”

The gearless drive technology allows for a compact design. Using Siemens’ direct drive technology, the SWT-7.0-154 is the lightest turbine of its class. The combination of robust design and low weight reduces offshore infrastructure, installation, and maintenance costs. Today’s cranes and installation vessels will be sufficient for its installation.  

— Source: Siemens

GRI Renewable Industries To Open Tower Plant In Texas

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GRI Renewable Industries, the industrial wind division of Gonvarri Steel Industries, is in active negotiations with the Economic Development Corporation of Amarillo (AEDC) Texas regarding its proposed construction of a facility to manufacture wind towers in the U.S.

On June 16th, the AEDC board of directors approved a formal agreement submitted by GRI, that outlined the parameters and scope of the project Clearance from local taxing authorities is expected by the middle of this month.

The proposed project is expected to employ, approximately 300 people over time and will be sufficient in capacity to supply the U.S. market with approximately 400 wind towers per year.

The facility is expected to be fully operational in late 2016 with the aim of providing wind towers to the U.S. market, thereby contributing to the robust development of renewable energy in the country.

“With this new factory in the U.S. market, GRI will utilize its experience and know-how as a leading global supplier of wind towers,” said Javier Imaz, CEO of GRI. “We initially considered locations in several states as a part of our business strategy to serve the U.S. wind industry. Our decision to select Amarillo included key factors such as the pro- business environment in the state of Texas, Amarillo’s favorable geographical location, and good workforce as well as a package of state and local incentives.”

 — Source: GRI Renewable Industries

Janicki Industries and Global Fiberglass Solutions Align To Recycle End-Of-Life Wind Turbine Blades

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Janicki Industries has entered into a memorandum of understanding with Global Fiberglass Solutions, Inc. (GFSI) for fiberglass recycling and developing manufacturing technologies and processes. Together Janicki and GFSI will collaborate to successfully advance and develop products with a high content of recycled fiberglass materials. They will utilize these materials in infrastructural and architectural markets.

To implement this partnership, GFSI and Janicki will identify market and product potentials for recycled materials and formulate specific material properties for these applications. One of the initial areas of focus will be large-scale noise barriers for highways fabricated in part from decommissioned utility scale wind blades.

 “Recently, while touring a wind blade factory, I asked myself what happens when these 15-to 25-ton behemoths reach the end of their design life,” said Andy Bridge, vice president of industrial markets for Janicki Industries. “GFSI has a vision and the technology to reclaim fiberglass, and we are excited to develop market-based products and large-scale manufacturing processes customized for the material properties. We can grow our products and services for customers and at the same time reduce waste by recycling fiberglass materials.”

GFSI and its technical partner, Washington State University, have successfully manufactured a variety of composite products with fiberglass material taken from decommissioned wind blades. Testing conducted for the manufactured products showed overall superior mechanical and physical properties suitable for a whole range of green manufacturing applications.

“Partnering with an industry leader such as Janicki Industries can take GFSI’s patented fiberglass recycling process to a whole new level of manufacturing sustainable high-grade products,” said Don Lilly, CEO of Global Fiberglass Solutions.

— Source: Janicki Industries

Gamesa Expands Its Nacelle Factory In Brazil

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Gamesa officially inaugurated its expanded nacelle assembly factory in Camaçari, Brazil in June, from which it will make all the 2.0 – 2.5MW platform turbines earmarked for the Brazilian market. The facility’s inauguration ceremony was presided by the governor of Bahia, Rui Costa dos Santos, and the mayor of Camaçari, Ademar Delgado. The executives attending on behalf of Gamesa included Ignacio Martín, chairman and CEO; Xabier Etxeberria, business CEO; José Antonio Miranda, CEO in Latin America; and Edgard Corrochano, managing director in Brazil; among others.

In wake of this expansion work, up and running since September 2014, the factory’s productive capacity has increased to 640 MW. The factory has been equipped with a multi-model production line. It currently produces nacelles for the G97-2.0MW turbine and, beginning in January 2016, it will manufacture the G114-2.0MW — a turbine that reduces energy costs by 10 percent. Both turbines are part of Gamesa’s 2.0-2.5 MW platform, of which 1,000MW of which have already been installed in Brazil. The growth in Gamesa’s operations in this market will enable it to double its headcount to 570 by the year-end 2015.

“The start-up of this facility evidences our industrial pledge in Brazil and our commitment to developing the country’s wind power and broader manufacturing infrastructure, Martin said during the inauguration ceremony.”

“This expansion reinforces our operations in one of Gamesa’s priority markets. In 2014, Brazil accounted for 22 percent of total megawatts sold. Gamesa is one of the leading OEMs in this market thanks to a business strategy that combines global leadership with local know-how along with a strong commitment to local community development in terms of wealth generation, job creation, and purchases from and alliances with local suppliers.”

Since it established a manufacturing foothold in Brazil in 2011, Gamesa has invested over approximately  $39.2 million in the country, nurturing a competitive local supply chain of over 1,000 suppliers in the process.

During the last four years, the company has installed over 1,000MW and has firm orders for the supply of another 1,500MW in the years to come at projects being developed in the country’s windiest regions. It also services close to 700MW for various customers under O&M agreements.

— Source: Gamesa

Blattner Sets North American Wind Installation Record

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Blattner Energy, a power generation contractor and leading provider of renewable energy construction in North America, announced that it has more than 25,000 megawatts (MW) of wind power installed or under contract across North America, more than any other contractor. This accounts for approximately one-third of all installed wind power capacity in the United States and Canada.

Blattner Energy shares this milestone with the entire wind power industry. According to the American Wind Energy Association, wind power delivered 28 percent of all new generating capacity installed over the past five years and was the largest source of new generation in 2014.

“Milestones such as these demonstrate to lawmakers that wind power is a significant, growing and long-lasting part of the power mix,” said Scott Blattner, president of Blattner Energy. “This accomplishment speaks to the outstanding work and commitment of our teams, and to the strength of the entire wind power industry. We thank our employees, clients and valued vendors for helping us reaching this record.”

This milestone is supported by the wind power portfolio of Blattner Energy, its sister company, D.H. Blattner & Sons, Inc., and Canadian joint-venture operation, Borea Construction, ULC. The Blattner Family of Companies has built more than 195 wind projects since 2001, including the five single-largest wind farms in the United States. The 25,000 MW milestone also includes:
· The creation of more than 10,000 jobs in the U.S. alone
· More than 14,400 turbines installed
· More than 4,100 miles of turbine access roads constructed
· Approximately 830 miles of transmission line installed
· More than 100 substations ranging from 69-500 kV  

— Source: Blattner Energy

Longhorn Wind Reaches Commercial Operation

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EDF Renewable Energy recently announced that the 200 MW Longhorn Wind Project in Texas reached commercial operation on May 1.

The project, spanning 33,000 acres in Floyd and Briscoe counties, is comprised of 100 Vestas V-100 wind turbines with a rated capacity of 2 MW each. Renewable Energy Systems Americas Inc. developed and constructed the project, which utilizes the CREZ transmission infrastructure to deliver the low-cost renewable generation resources of West Texas and the Texas Panhandle to the Electric Reliability Council of Texas market.

“Longhorn represents EDF Renewable Energy’s fifth project to be placed in service in Texas in the past three years bringing our installed capacity in the state to 872 MW,” said Ryan Pfaff, executive vice president of EDF Renewable Energy. “We are particularly pleased to be up and running in Floyd and Briscoe Counties, and look forward to working closely with the local community throughout the life of the Longhorn Wind Project.”

Longhorn Wind will generate enough electricity to power approximately 55,000 homes — according to U.S. Energy Environmental Protection Agency methodology — avoiding approximately 375,000 metric tons of greenhouse gas emissions per year, the equivalent of the annual emissions from approximately 80,000 passenger vehicles. Longhorn’s output is sold to a creditworthy counterparty under a long-term, fixed-price energy purchase agreement.

“RES continues its commitment to growing the Texas economy by creating many jobs with the construction workforce peaking at 250, 14 permanent jobs for operations and maintenance, and spending nearly $3.5M in the local community during construction,” said Andrew Fowler, chief operating officer for RES Americas.   “Longhorn is our 18th completed project in the Lone Star State and marks our first construction project with EDF RE. We look forward to continuing to work with EDF RE to provide secure and sustainable energy solutions in the future.”
 
— Source: EDF Renewable Energy

Charity Cycling Event Tours UK Wind Farms

On Saturday June 13, and Sunday, June 14, 47 cyclists took part in the inaugural 200-mile Earth, Wind and Tyre cycle ride from Durham, England to Edinburgh, Scotland in order to raise money for energy-poor communities in developing countries.

The ride was a huge success with riders reaching the finishing line at the Cannongate Kirk on the Royal Mile in Edinburgh. They received a huge welcome from volunteers, locals, and sponsors.

The ride was led by the CEO of EDF Energy Renewables Christian Egal. He and cyclists from 12 other renewable energy companies completed the grueling 200-mile ride, which passed 10 iconic wind farms and climbed the equivalent height of Mont Blanc over the course of two days. The cyclists passed through County Durham, Northumberland, the Scottish Borders and East Lothian on their way to Edinburgh. One of the riders, passionate cyclist Paul Errington, became legendary when he rode the whole route in one day and then set back to Newcastle the next morning.

These epic cyclists were cheered on along the route by a dedicated support team of volunteers and sponsors. Staff at Floors Castle welcomed the cyclists with soup and hot drinks, while the RES team at Duns prepared fresh smoothies using a cycle driven blender.

As well as cycling, the participants have been hard at work fundraising. Through the Earth, Wind and Tyre cycling ride, Renewable World is on track to raise approximately $55,000 to help families, businesses, and schools in energy-poor communities access life-changing clean energy and water. This target would not be possible without event sponsors Vestas, RES, EDF Energy Renewables and Blackwell, MPI Offshore, Athena PTS, Floors Castle and Cathie Associates.

“I can’t thank the cyclists enough taking on the 200-mile challenge,” said Sarah Donnelly, vice chair for Renewable World. “I’m so proud of everything that has been achieved this weekend and all the work the cyclists have put into training and fundraising over the past three months. I’ve seen the great work that Renewable World is doing in some of the poorest parts of the world first hand. The funds raised will help us to provide power to encourage self-sufficiency and alleviate poverty.”

Riders were well fed along the route, with all leftovers donated to the Street Work charity who provide meals and support to homeless people in need in Edinburgh.

Renewable World is a charity based in the United Kingdom that works with rural communities in Africa, Asia, and Central America developing and providing simple renewable energy systems to encourage self-sufficiency and alleviate poverty.

For more information about Renewable World, visit them on the web at www.renewable-world.org.

—  Source: Renewable World