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July 2014

EDF Renewable Services signs O&M deal with DTE Energy

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EDF Renewable Services has signed a multiyear operations and maintenance agreement with DTE Energy for the 75 MW Brookfield Wind Park. Located in Huron County, Michigan, and consisting of 44 GE 1.7 MW turbines, Brookfield joins the Thumb, Echo, and Gratiot Wind Parks, currently under contract with EDF Renewable Services, for a total of 400 MW.

“We look forward to extending our business relationship with DTE Energy and providing exceptional services to the Brookfield project,” said Dalen Copeland, Director of Business Development for EDF Renewable Services. “We are confident our extensive experience, which includes over 2,000 GE turbines under contract, and resources will ensure the long-term success of this project.”

Under the terms of the agreement, EDF Renewable Services will provide selected O&M for the turbines and balance of plant, project oversight, and 24/7 remote monitoring from its NERC compliant Operations Control Center.

The company’s Operations Control Center (OCC) manages wind and solar projects across North America. The $4 million newly constructed facility combines the OCC, SCADA (Supervisory Control and Data Acquisition), and Operations & Maintenance auxiliary services into a technical services hub with a “One Touch” integrated front end monitoring system to improve response times and more efficiently track key performance indicators. The facility was designed to create a more efficient, reliable, and secure operating platform, while benefiting from the centralization of SCADA functionns and consolidation of multiple vendor SCADA environments to provide a common operating view.

— Source: EDF Renewable Services

Moventas offers lubrication upgrade for WinWind 3 models

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Moventas has developed a special gearbox lubrication upgrade for customers operating WinWind made WWD3 turbines, to extend their lifetime considerably. The first one of these projects will be carried out for Innopower in the Ajos wind park in Kemi, Northern Finland.

This summer, Moventas carries out a lubrication upgrade for ten turbines in the Ajos wind park in Kemi as part of a larger service project. The lubrication upgrade that prolongs turbine lifetime consists of upgrading the entire gearbox lubrication system, installing extra pumps for the main bearings and e.g. adding temperature sensors, changing the coolers and updating the lubrication management logic. With the upgrade, lubrication will also be added in situations where it has previously been insufficient and therefore caused failures.

Installing the upgrade only takes a few days, but considerably prolongs turbine lifetime, as functioning lubrication efficiently prevents main component failures.

— Source: Moventas

GE breaks ground on Advanced Manufacturing Works

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General Electric today announced the construction of a new state-of-the-art Power & Water advanced manufacturing facility to be built in Greenville, SC. GE plans to invest $400 million over the next ten years in Greenville to expand the company’s advanced manufacturing capabilities. The new Advanced Manufacturing Works is expected to open in 2015 and create more than 80 jobs.

GE Power & Water President and CEO Steve Bolze, South Carolina Governor Nikki Haley, Senator Lindsey Graham, Senator Tim Scott and Greenville County Council Chairman Dr. Bob Taylor attended a ceremonial groundbreaking at the current GE Greenville Manufacturing site where the new facility will be co-located.

This will be GE Power & Water’s first advanced manufacturing facility. The facility will serve as an incubator for innovative advanced manufacturing process development and rapid prototyping for the Power & Water businesses, including wind turbines, heavy duty gas engines, distributed power gas engines, nuclear power services and water processing. By developing new techniques and production processes at the new facility, the GE Power & Water business will be able to design, test, iterate and bring its products to market for customers quicker than ever.

“Greenville serves as the ideal location for the Power & Water advanced manufacturing site. Here we will be able to deliver even more innovative breakthrough products and services, work better with each other and our customers, and bring best-in-class technologies to market quicker,” GE Power & Water President and CEO Steve Bolze commented. “GE thanks Governor Haley, Senator Graham, Senator Scott and Council Chairman Taylor for their hard work and their continued partnership which made today possible.”

GE started in Greenville more than 40 years ago with a 340,000 sq. ft. site. The site has since grown into more than 1.5 million square feet of factory and offices, manufacturing products for customers worldwide. GE has more than 3,000 employees in Greenville and, in the past five years, has invested more than $500 million to bolster critical manufacturing activities housed on the GE Power & Water campus. The company has established valuable relationships with local community schools, universities and technical programs to develop new technologies and create a system to support those who are passionate about growing with the industry.

South Carolina Governor Nikki Haley said, “The Greenville community has a long standing relationship with GE, and it welcomes the new GE Power & Water Advanced Manufacturing Works facility. Manufacturing innovation is integral to economic progression and I am delighted that South Carolina has the infrastructure and skilled workforce that enables GE to shape the future of work.”

“Today’s Advanced Manufacturing Works facility groundbreaking is an exciting day for South Carolina and Greenville,” said Senator Lindsey Graham. “GE’s continued development in the state demonstrates that South Carolina is a great place for business and we will continue to lead in the development of innovative solutions that solve today’s toughest challenges.”

“Today’s announcement builds on a well-established relationship between Greenville and General Electric,” Senator Tim Scott said. “The Upstate continues to be at the epicenter of South Carolina’s manufacturing renaissance, as our state is home to a well-trained workforce that is eager to produce world-class products. GE’s commitment is a great sign for the future of our state’s economy.”

— Source: GE Power & Water

Educational program set for IMTS 2014 Conference held in September at McCormick Place in Chicago

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Registration is open for the IMTS – The International Manufacturing Technology Show 2014 Conference, which will run four days during IMTS, Sept. 8 – 13. IMTS takes place Chicago’s McCormick Place.

“The IMTS community has made it clear that educational events for professionals already in the industry are essential as manufacturing moves ahead,” said Peter R. Eelman, Vice President – Exhibitions & Communications, for the Association For Manufacturing Technology. “Those who take advantage of the IMTS 2014 Conference stand to gain an edge by keeping up with trends, evaluating new product developments, and absorbing technical know-how from the industry’s thought leaders.”

Sixty-nine 55-minute presentations over four days will provide solutions to current manufacturing problems, such as improving productivity, improving part quality, and developing a stable, competent workforce to lower the costs of manufacturing in the United States and create new levels of market demand.

The five topic tracks (along with respective subtopics) include:

• Process Innovations: Composites, Exotic Materials, New Materials, R&D, General Cutting (turning, milling, drilling, etc.), Grinding, Tooling/Workholding.
• Alternative Manufacturing Processes: Additive / 3D Printing, EDM, Fastening/Joining, Laser, Waterjet, Welding.
• Plant Operations: Cost Justification, Energy Efficiency, Government Initiatives, Lean Manufacturing, Life Cycle Management, Training / Workforce.
• Quality / Metrology: Inspection, Measuring, Optical/3D, Standards, Testing.
• Systems Integration: CAD/CAM, Motion Control, Robotics, Software, Vision Systems.

Examples of a few of the key presentations:

• “Additive Manufacturing – The Pros and Cons” looks at what industries are using additive manufacturing technologies and how they are being used.
• “Capital Equipment Justification — The Truth About ROI” demonstrates how to accurately justify making an investment in new equipment and understanding the costs involved; the tangible and intangible benefits; the cost of not making the investment; and finally, calculate the payback.
• “Achieving the Best Possible Straightness and Hole Tolerance in Deep Hole Drilling” details three decades of experience in machine tool manufacturing with an emphasis on the production of high-precision deep hole drilling.
• “Combination Tools … When They Make Sense” covers a list of what to take into account when considering combination tools.

The session also provides information on what the manufacturer needs to design a tool and dismissing some of the reasoning for not considering a special tool, as well as the cost advantages of using combination tools.

A complete list of conference presentation topics is available at IMTS.com.

A Day Pass ($250) includes access to the exhibit hall floor for all six days of the show and one day of the attendee’s choice at the IMTS 2014 Conference. A Full Pass ($450) includes access to the exhibit hall floor for all six days of the show and all four days of the Conference. To register for the IMTS Industry & Technology Conference visit www.imts.com/conference.

“We’ve come full circle because in the early years IMTS was actually an educational event, and only turned into a buying/selling forum after World War II,” John Krisko, IMTS Director – Exhibitions explains. “We are thrilled to offer presenters bringing this level of variety, depth, creativity and quality to the conference,” he continued “We are certain that our conference participants will come together and leave smarter.”

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